Manufacturing water management.

→ INDUSTRIES / MANUFACTURING

Reliable manufacturing depends on controlled water movement, strengthened by XPEL engineered evaporation that manages high-volume wastewater and stabilizes closed-loop performance.

CHEMICAL MANUFACTURING WATER MANAGEMENT

Chemical manufacturing water management carries constant pressure from corrosive liquids, variable wastewater loads and treatment systems that operate near their limits.

XPEL brings engineered evaporation capacity into this environment to reduce stored volumes, stabilise inflows and give operators greater control over the movement of difficult wastewater. Its ability to manage high-strength waste, solvent residues and complex chemical by-products eases the load on treatment assets and cuts reliance on costly off-site disposal. This steadier hydraulic profile strengthens compliance in facilities required to meet strict environmental expectations.

XPEL’s design remains practical inside dense plant layouts. Its compact footprint and modular configuration fit where traditional infrastructure cannot, allowing installation in tight operational zones without major disruption.

Automated, high-rate evaporation maintains predictable performance across production swings, batch changes and seasonal conditions, reducing the operational burden on plant teams.

This capability gives chemical manufacturers a direct, engineered path to long-term water stability. By converting large liquid volumes into minimal residual solids, XPEL reinforces closed-loop circuits, lowers whole-of-life water costs and provides a scalable foundation for achieving Zero Liquid Discharge (ZLD) objectives in highly regulated, water-intensive environments.

XPEL evaporation systems support chemical processing environments with dependable water reduction across high-strength waste, solvent residues and complex by-product streams.

Chemical manufacturing water management solutions.

  • XPEL supports ZLD programs by removing water through evaporation so that mines can minimize liquid releases while managing the remaining concentrated brine within regulated systems. 

  • Engineered evaporation reduces the volume of process water requiring disposal, helping operators relieve pressure on discharge points and downstream handling assets.

  • XPEL complements wastewater treatment plants by reducing incoming or residual volumes that exceed treatment capacity, helping stabilize operations during peak demand. 

  • By reducing stored water across multiple locations, XPEL improves hydraulic control and helps sites maintain a more predictable total water balance under changing inflow conditions. 

  • XPEL supports treatment plants by evaporating excess liquid that cannot be fully processed, reducing hydraulic load and contributing to more stable plant operation. 

  • Evaporation provides an alternative pathway for managing excess wastewater volume, reducing the strain on mechanical or biological treatment systems without altering water quality. 

  • XPEL helps reduce standing stormwater volumes after high-inflow events, easing pressure on containment areas and improving site resilience during extreme weather. 

  • XPEL supports zero effluent discharge objectives with systems that close the loop, reduce waste volumes, and improve environmental stewardship. 

  • Evaporation systems reduce overflow and bypass volumes during peak inflow periods, supporting stable operation without performing any treatment or purification function. 

  • Mechanical evaporation reduces water accumulation within closed loop manufacturing systems, supporting controlled reuse where variable production cycles and zero-discharge requirements limit flexibility.

  • XPEL evaporation reduces excess wastewater volumes, helping manufacturing facilities manage hydraulic loading rates and maintain stable treatment performance despite fluctuating flows and process variability.

Factory next to a body of water with a rainbow in the sky, green hills in the background, and several vehicles parked nearby.

PRODUCTS

Land based
evaporators

Fully customisable and bespoke in design, our XPEL land based water evaporators are available in a range of sizes enabling operators to reduce the risks associated with excess water and ensure environmental compliance with a wide range of water processing capabilities.

View product
A black satellite with the label 'XPEL' on it, mounted on a frame with multiple supports and what appears to be antennas or instruments extending from it.

Pontoon
evaporators

When land based units aren’t an option, the XPEL Pontoon Series evaporator is a water management solution that can be relied on to help reduce the risk of excess water and ensure environmental compliance by reducing the volume of water stored on-site using mechanically enhanced evaporation.

View product

TESTED & PROVEN

XPEL water evaporators are tested & proven in food processing applications.


Capability

XPEL evaporation systems help manufacturers control wastewater from chemical processing, high-strength waste streams and corrosive by-products that challenge traditional treatment.

The system reduces liquid loads at the source, stabilizes variable chemistry and provides a controlled way to manage water without expanding infrastructure.

Automated operation maintains consistent output with minimal oversight, giving teams reliable performance during high-demand production cycles.


Experience

XPEL draws from decades of evaporation deployment across heavy industrial settings, demonstrating reliable performance in environments dealing with hazardous residues, solvent-heavy wastewater and complex production runoff.

These field results show consistent evaporation output in demanding conditions, helping operators reduce disposal volumes, stabilize water handling and maintain compliance even when wastewater chemistry varies significantly.