Industrial manufacturing solutions
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XPEL sets a new benchmark for industrial manufacturing solutions with cutting-edge engineering, highly controlled production processes and quality standards that exceed typical industry practice.
MANUFACTURING
Long-term performance begins on the factory floor, where engineering discipline and tight production controls guide every step of XPEL’s manufacturing process.
XPEL’s manufacturing approach is shaped by advanced engineering, disciplined production methods and a quality-first mindset that ensures every system performs reliably under real operational pressure.
Our high-performing evaporator units don’t happen by accident; they come from world-class engineering and high-quality manufacturing processes applied consistently across every assembly we produce.
All XPEL evaporation systems are manufactured in our state-of-the-art Australian facility, supported by an integrated operations hub in Ohio that accelerates deployment, strengthens access to components and streamlines logistics for North American operations.
This connected manufacturing ecosystem brings together mechanical, structural, electrical, and systems engineers with skilled fabrication teams, ensuring each system is built with precision, verified against strict quality frameworks, and ready for long-term field performance.
By pairing world-class engineering with controlled, repeatable production standards, we deliver evaporation systems trusted to operate in the world’s most challenging industrial and municipal environments.
XPEL incorporates responsible, forward-looking practices across procurement, warehousing, refurbishment and manufacturing to ensure every system is produced with integrity, efficiency and long-term sustainability in mind.
Manufacturing sustainable practices
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XPEL’s procurement framework prioritises high-quality components sourced through ethical and carefully vetted supply chains. Our teams evaluate suppliers for both technical reliability and alignment with human-rights commitments, ensuring responsible practices at every stage. Through a structured approach to modern-slavery risk management, We maintain a procurement standard that protects people, strengthens product integrity and reinforces transparency across the full supplier network.
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XPEL’s warehousing operations maintain tight control over inventory accuracy and material flow to sustain a fast-moving production environment. Specialists manage raw materials, staging, order fulfilment and dispatch, ensuring components move through the facility efficiently and arrive on schedule. With thousands of orders manufactured and dispatched each year, our warehousing discipline supports reliable delivery timelines and contributes directly to consistent production performance.
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We incorporate refurbishment methodologies to extend the service life of selected system components and maintain long-term operational reliability. Each unit undergoes structured inspection, cleaning and replacement of worn parts using high-quality materials aligned with original engineering requirements. This approach reduces lifecycle waste, maximises asset performance and provides operators with cost-effective solutions that support sustained evaporation output.
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Environmental stewardship shapes how XPEL plans, builds and operates. Our processes integrate pollution-prevention principles, resource efficiency and structured hazard identification to protect both people and the surrounding environment. Employees are trained to embed sustainable practices into daily operations, while continuous improvement reviews ensure we meet regulatory expectations and strengthen our environmental performance over time.
Safety built into every stage
Safety is a core expectation across XPEL’s manufacturing environment, embedded into the engineering discipline and operational practices that guide every system we produce. We follow rigorous standards, aligning with all relevant Acts, Regulations and Codes of Practice to maintain a workplace where risks are identified early and controlled with precision.
Our teams work within structured systems of work designed to eliminate or mitigate hazards through clear procedures, controlled environments and proactive supervision. Safety is shared across the organisation. Managers and supervisors shape safe operating conditions, while employees take an active role in identifying risks, maintaining awareness and ensuring work begins only when all personnel are fit and ready.
We conduct open consultation with workers and representatives when refining health and safety systems, ensuring practical insights shape our controls and drive meaningful improvement. Continuous education and training programs further strengthen this culture, encouraging engagement and reinforcing safe behaviors across all roles.
Through ongoing monitoring, review and corrective action, XPEL advances toward its goal of preventing incidents entirely. We believe that disciplined processes, informed teams and a strong safety mindset create not only a safe workplace but a stronger, more reliable manufacturing outcome for every system we build.

