Control system design & automation

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Through integrated design and automation, XPEL delivers a cohesive control framework that stabilizes mechanical and electrical performance across complex water-management environments.

CONTROL SYSTEM DESIGN & AUTOMATION

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A well-engineered control system sets the pace for how reliably a water-management asset performs. XPEL applies integrated electrical design, automation logic and field-ready architecture to create systems that respond cleanly to changing loads, weather conditions and operational demands.

Water-management environments shift constantly with inflow volumes, pump behavior and site conditions. XPEL’s control-system design brings structure to this complexity through engineered logic, calibrated instrumentation and a unified interface that maintains operational stability.

Industrial-scale evaporation requires precise coordination across motors, pumps, valves and environmental inputs. XPEL achieves this through high-rate automation sequences that adjust operating parameters in real time, preventing equipment stress and maintaining consistent evaporation output.

Electrical and mechanical components must function as one system for long-term reliability. XPEL aligns PLC design, panel construction and field integration so each element communicates predictably, creating a dependable control environment that scales with project size and operational intensity.

Control system design & automation solutions

Our control-system capability brings together advanced hardware, engineered logic and field-ready automation to create stable, predictable operation across demanding water-management environments.

  • We builds our automation architecture on modern PLC and HMI platforms, using technologies such as Rockwell Logix control systems to deliver responsive, intuitive and highly reliable operation. Each system is engineered to streamline interaction, diagnostics and scenario response.

  • XPEL engineers develop tailored PLC logic and automation sequences that integrate cleanly with existing site infrastructure. These configurations coordinate pumps, valves, motors and scheduling functions to improve control accuracy and drive consistent system behavior.

  • Our engineering team works across trusted automation platforms such as Allen-Bradley to ensure compatibility, predictability and long-term reliability. From concept through commissioning, XPEL applies disciplined coding and validation to deliver automation that elevates performance in real operating conditions.

PRODUCTS

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Land based
evaporators

Fully customisable and bespoke in design, our XPEL land based water evaporators are available in a range of sizes enabling operators to reduce the risks associated with excess water and ensure environmental compliance with a wide range of water processing capabilities.

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Pontoon
evaporators

When land based units aren’t an option, the XPEL Pontoon Series evaporator is a water management solution that can be relied on to help reduce the risk of excess water and ensure environmental compliance by reducing the volume of water stored on-site using mechanically enhanced evaporation.

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